Volvo Penta Stern Drives 2001-2004 - General Info/Tools & Techniques

Volvo penta stern drives, 2001-2004. Part #: b775. 688 pages. Quick reference data. Chapter one / general information. Chapter two / troubleshooting. Chapter three / lubrication, maintenance and tune-up. Chapter four / lay-up, winterizing and fitting out. Chapter five / adjustments. Carburetor / ignition timing / shift cable and linkage / throttle cable / trim position sender and trim limit control module / specifications. Chapter six / engine. Removal installation / engine alignment / rocker arm cover / valve adjustment / placing the number 1 piston at tdc / lifter cover / camshaft lobe lift measurement / cylinder head / rocker arm and pushrod / flywheel housing / drive coupler / drive plate / flywheel / flywheel pilot bearing / output drive shaft, seals and bearings / oil pan pump / harmonic balancer / timing gear/chain cover / timing chain and sprockets / balance shaft / camshaft and lifters / piston and connecting rod / rear main seal and rear main seal carrier / crankshaft / break-in procedure / specifications. Chapter seven / fuel systems. Fuel system service / mechanical fuel pump / low-pressure electric fuel pump / carburetor / electronic fuel injection (efi) / intake manifold / specifications. Chapter eight / cooling and exhaust systems. Thermostat / recirculation pump / seawater pump / oil and power steering fluid cooler / exhaust elbow / exhaust bellow and flapper valve / exhaust tube and flapper valve / exhaust manifold / specifications. Chapter nine / electrical system. Battery / alternator / starter motor and solenoid / starter relay / fuel pump relay / efi system relay / ignition system / oil pressure sender / oil pressure switch / engine temperature sender / engine temperature sensor / engine overheat switch / exhaust overheat switch / intake air temperature sensor iat / throttle position sensor tps / idle air control motor iac / knock sensor / knock sensor module / engine control unit ecu / warning horn replacement / specifications. Chapter ten / drive unit. Drive unit service precautions / drive unit identification / drive unit operation / drive unit gear ratio / high altitude operation / outdrive service precautions / sacrificial anodes / shifting and propeller rotation / propeller / drive unit removal and installation / upper drive shaft housing / universal joint / shift housing service / pressure and vacuum test / specifications. Chapter eleven / intermediate housing and transom shield/bracket. Intermediate housing operation and inspection / intermediate housing and suspension fork / transom shield and mounting collar / transom bracket / specifications. Chapter twelve / power trim system. Trim relay / trim switch fuse / trim limit control module / trim motor / trim pump / fluid reservoir / fluid screen / hydraulic pump / relief valve / trim cylinder / trim hose / trim position sender / filling and bleeding the trim system / specifications. Chapter thirteen / steering system. Safety precautions / mechanical (manual) steering system / power steering system / specifications. Index. Color wiring diagrams. Models covered: 2001 2002 2003 2004 volvo penta 30gs, 3.0 l in-line 4-cyl (135 hp). 2001 2002 2003 2004 volvo penta 43gi, 4.3 l v-6 (180 hp). 2001 2002 2003 2004 volvo penta 43gl, 4.3 l v-6 (160 hp). 2001 2002 2003 2004 volvo penta 43gxi, 4.3 l v-6 (210 hp). 2001 2002 2003 2004 volvo penta 50gi, 5.0 l v-8 (250 hp). 2001 2002 2003 2004 volvo penta 50gl, 5.0 l v-8 (220 hp). 2001 2002 2003 2004 volvo penta 50gxi, 5.0 l v-8 (270 hp). 2001 2002 2003 2004 volvo penta 57gs, 5.7 l v-8 (225 hp). 2001 2002 2003 2004 volvo penta 57gs, 5.7 l v-8 (250 hp). 2001 2002 2003 2004 volvo penta 57gsi, 5.7 l v-8 (280 hp). 2001 2002 2003 2004 volvo penta 57gxi, 5.7 l v-8 (320 hp). 2001 2002 2003 2004 volvo penta 81gi, 8.1 l v-8 (375 hp). 2001 2002 2003 2004 volvo penta 81gxi, 8.1 l v-8 (420 hp). 2001 2002 2003 2004 volvo penta dpx375, 8.1 l v-8 (375 hp). 2001 2002 2003 2004 volvo penta dpx420, 8.1 l v-8 (420 hp). Manufacturer: clymer.